Multi-scale correlation of impact-induced defects in carbon fiber composites using X-ray scattering and machine learning

Impact-induced defects in carbon fiber-reinforced polymers (CFRPs)-spanning from nanometer to macroscopic length scales-can be monitored using an aggregate of X-ray-based methods, but this is impractical in typical field conditions. We report on a low-velocity impacted CFRP, which is mapped using small- and wide-angle X-ray scattering and X-ray computed tomography, and employ machine learning for correlating material parameterizations derived from these techniques. The observed 1 μm to 1 mm-sized defects are parameterized in terms of relative density and fiber orientation indicative of fiber failures (kink bands), and the nanometer sized defects in terms of crystal size and unit cell frustration. The 30 to 300 nm defects are parameterized by a power-law scattering decay, differentiating fractal-like behaviors. We find three spatial domains experimentally and by K-means Clustering: Domains of severe damage (with a visual dent), intact domains (without visual or measurable defects) and a transition domain (defects measurable by X-rays). How the parameters are correlated and how they overlap between the domains are discussed. All parameters are able to point to the detrimental fiber breakage in the severe damage domain, and scattering decay also in the transition domain, for example. How individual parameters determined from one experimental technique can be predicted from that of another is also described.